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Saturday, August 6, 2016

Plastic brick houses


 This company is rebuilding communities using old plastic.

Plastic brick houses represent a rapidly growing innovation in sustainable construction, primarily designed to solve two global problems at once: the housing crisis and plastic pollution.

The concept generally falls into two distinct categories: Industrial Interlocking Bricks (mass-produced "Lego-style" blocks) and Ecobricks (manual, community-based solutions).

1. Industrial Interlocking Bricks ("Lego-Style" Homes)

This is the most commercially viable method. Companies take hard-to-recycle plastics (like multi-layer wrappers, bags, and bottles), melt them down, and mold them into standardized bricks.

  • How it works: The bricks are designed to interlock without mortar (cement). They snap together like Lego pieces.

  • Construction Speed: Because no drying time is needed for cement, a standard family home can often be assembled by a small team in 5 to 7 days.

  • Key Companies:

    • Conceptos Plásticos (Colombia/Africa): One of the most famous pioneers. They process plastic waste into bricks that are used to build schools and homes, notably partnering with UNICEF in Côte d'Ivoire.

    • ByFusion (USA): They use a machine called a "Blocker" that compresses unwashed, non-recyclable plastic into standard construction blocks (called ByBlocks) without melting them, which can be clad with drywall or stucco.

    • Kenoteq (UK): Produces the "K-Briq," which is made from 90% construction waste (including recycled plastic) and is unfired, producing 90% less CO2 than clay bricks.

2. Ecobricks (DIY/Community Method)

This is a manual, low-tech method often used in developing regions or for small community projects (garden walls, benches, small structures).

  • How it works: Plastic bottles (PET) are stuffed tightly with clean, dry, non-biodegradable waste (wrappers, bags) until they become solid blocks.

  • Usage: These "bricks" are stacked horizontally and bonded with cob (mud/straw mix) or cement to form walls.


The Pros & Cons of Plastic Brick Housing

FeatureAdvantagesDisadvantages
CostCan be 30–50% cheaper than traditional construction due to reduced labor, zero cement for joints, and speed of assembly.The technology is still niche; shipping bricks from the few existing factories can be expensive.
DurabilityWaterproof, rot-proof, and termite-resistant. Excellent for flood-prone areas.Long-term UV exposure can degrade plastic, potentially causing microplastic shedding if not properly coated or clad.
InsulationPlastic is a natural insulator. These homes stay cooler in heat and warmer in cold compared to thin concrete or corrugated metal.
SafetyEarthquake resistant due to the material's flexibility; it absorbs shock better than rigid concrete.Fire safety is the biggest concern. While many industrial bricks contain fire retardants, melting plastic releases toxic fumes. (Note: ByBlocks require drywall cladding to meet fire codes).
EnvironmentDiverts tons of plastic from landfills and oceans. Uses less water and energy than making cement or clay bricks.

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